We pride ourselves on our robust manufacturing infrastructure, spread across 5 independent manufacturing facilities with a total capacity of 150 TPM. Our state-of-the-art facilities are equipped to handle both large-scale and specialized production, featuring an extensive range of glass-lined and stainless steel reactors designed for flexibility and precision. From small batches to high-volume outputs, our production capabilities ensure that we can meet the varying demands of our clients across diverse industries.
- 25 Glass Lined Reactors with a total volume of 110,000 litres
- 30 Stainless Steel Reactors with a total volume of 160,000 litres
- Glass-lined reactors range from 50 litres to 10,000 litres
- SS316 reactors ranging from 100 litres to 15,000 litres
- High-pressure reactor capable of up to 45 kg/cm²
We are committed to maintaining the highest standards of operational excellence, investing in advanced technology, and ensuring rigorous quality control at every stage of the manufacturing process. Our multi-disciplinary team of engineers and technicians works closely with clients to deliver customized solutions that meet stringent regulatory requirements while maintaining cost-efficiency. Whether it’s complex chemical synthesis, high-pressure reactions, or handling of sensitive materials, we have the expertise and infrastructure to drive innovation and achieve superior results.
Our advanced equipment includes centrifuges, AGNF systems (1KL to 12KL) in SS and Hastelloy, various filtration systems (Leaf, Membrane, Sparkler), and specialized milling equipment like pulverizers and micronisers. Additionally, our solvent dehydration system, with an inbuilt molecular sieves regeneration system can handle 7kLD of solvents.
We also maintain specialized equipment such as blenders, sifters, driers (RVD, FBD, VTD), a DM water plant, steam/thermic fluid boilers, chilling plants, licensed underground solvent tank farms, and power generators. Environmental management is ensured with MEE/RO systems for effluent treatment.
Core High Volume Capabilities
Our facilities are capable of handling multi-ton production, including:
- High-pressure reactions up to 640 psi
- Ammonolysis using ammonia gas tonners
- Hydrogenation and low-melting solids handling
- Specialization in Phenol, Cresol, and Xylenol-based reactions
- Fractional distillation under vacuum
- Complex reactions like Grignard reactions, diazotisation, and dehydration of amides to form nitriles
- Acid chloride formation using SOCl₂ and POCl₃
We operate using a combination of manual control, SCADA for real-time data monitoring, and DCS-controlled systems, ensuring maximum precision and efficiency throughout all stages of production. This integrated approach allows us to maintain strict oversight and adaptability, whether managing complex chemical reactions or monitoring critical parameters in real time for enhanced safety and consistency. By leveraging these control systems, we ensure that our manufacturing operations not only meet the highest industry standards but also provide the flexibility to scale and optimize production based on client needs.