{"id":4878,"date":"2024-09-29T10:29:32","date_gmt":"2024-09-29T10:29:32","guid":{"rendered":"http:\/\/new.acharyagroup.com\/?page_id=4878"},"modified":"2024-11-08T18:38:07","modified_gmt":"2024-11-08T18:38:07","slug":"manufacturing-capabilities","status":"publish","type":"page","link":"https:\/\/acharyagroup.com\/index.php\/manufacturing-capabilities\/","title":{"rendered":"Manufacturing Capabilities"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row css=&#8221;.vc_custom_1728633958604{padding-top: 80px !important;padding-bottom: 20px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text css=&#8221;&#8221;]\n<p style=\"text-align: justify;\">We pride ourselves on our robust manufacturing infrastructure, spread across <strong>5 independent manufacturing facilities<\/strong> with a total capacity of <strong>150 TPM<\/strong>. Our state-of-the-art facilities are equipped to handle both large-scale and specialized production, featuring an extensive range of <strong>glass-lined<\/strong> and <strong>stainless steel reactors<\/strong> designed for flexibility and precision. From small batches to high-volume outputs, our production capabilities ensure that we can meet the varying demands of our clients across diverse industries.<\/p>\n[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1727937507619{margin-top: 20px !important;}&#8221;]\n<ul>\n<li><strong>25 Glass Lined Reactors<\/strong> with a total volume of <strong>110,000 litres<\/strong><\/li>\n<li><strong>30 Stainless Steel Reactors<\/strong> with a total volume of <strong>160,000 litres<\/strong><\/li>\n<li>Glass-lined reactors range from <strong>50 litres to 10,000 litres<\/strong><\/li>\n<li>SS316 reactors ranging from <strong>100 litres to 15,000 litres<\/strong><\/li>\n<li>High-pressure reactor capable of up to <strong>45 kg\/cm\u00b2<\/strong><\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1727939833078{padding-left: 40px !important;}&#8221;]<style class=\"vcex-carousel-preload-css\">.vcex_6a19b92735772{--wpex-carousel-gap:20px;}.vcex_6a19b92735772{--wpex-carousel-columns:1;}.vcex_6a19b92735772.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}@media only screen and (min-width: 480px) {.vcex_6a19b92735772{--wpex-carousel-columns:1;}.vcex_6a19b92735772.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}}@media only screen and (min-width: 768px) {.vcex_6a19b92735772{--wpex-carousel-columns:1;}.vcex_6a19b92735772.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}}@media only screen and (min-width: 960px) {.vcex_6a19b92735772{--wpex-carousel-columns:1;}.vcex_6a19b92735772.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}}<\/style><div class=\"vcex-module wpex-carousel wpex-carousel-images wpex-clr owl-carousel wpex-carousel--render-onload vcex_6a19b92735772\" data-wpex-carousel=\"{&quot;nav&quot;:&quot;false&quot;,&quot;autoplay&quot;:&quot;true&quot;,&quot;margin&quot;:20,&quot;slideBy&quot;:1,&quot;items&quot;:1,&quot;responsive&quot;:{&quot;0&quot;:{&quot;items&quot;:&quot;1&quot;},&quot;480&quot;:{&quot;items&quot;:1},&quot;768&quot;:{&quot;items&quot;:1},&quot;960&quot;:{&quot;items&quot;:1}},&quot;smartSpeed&quot;:200,&quot;autoplayTimeout&quot;:5000}\"><div class=\"wpex-carousel-slide\"><figure class=\"wpex-carousel-entry-media entry-media wpex-image-hover fade-out wpex-rounded wpex-mb-20\"><img data-no-lazy=\"1\" class=\"wpex-aspect-16-9 wpex-align-middle wpex-rounded skip-lazy\" src=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-2.jpg\" alt=\"\" srcset=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-2.jpg 800w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-2-300x188.jpg 300w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-2-768x480.jpg 768w\" width=\"800\" height=\"500\"><\/figure><\/div><div class=\"wpex-carousel-slide\"><figure class=\"wpex-carousel-entry-media entry-media wpex-image-hover fade-out wpex-rounded wpex-mb-20\"><img data-no-lazy=\"1\" class=\"wpex-aspect-16-9 wpex-align-middle wpex-rounded skip-lazy\" src=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-1.jpg\" alt=\"\" srcset=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-1.jpg 800w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-1-300x188.jpg 300w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-1-768x480.jpg 768w\" width=\"800\" height=\"500\"><\/figure><\/div><\/div>[\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css=&#8221;.vc_custom_1728634032656{padding-top: 80px !important;padding-bottom: 60px !important;background-color: #f5f5f5 !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;]<style>.vcex-image.vcex_6a19b92736db1 .vcex-image-img{border-radius:var(--wpex-rounded);height:240px;}<\/style><figure class=\"vcex-image vcex-module vcex_6a19b92736db1\"><div class=\"vcex-image-inner wpex-relative wpex-inline-block\"><img width=\"800\" height=\"500\" src=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-4.jpg\" class=\"vcex-image-img wpex-align-middle wpex-object-cover\" alt=\"\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-4.jpg 800w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-4-300x188.jpg 300w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-4-768x480.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/div><\/figure>[\/vc_column][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1727941512563{padding-left: 40px !important;}&#8221;][vc_column_text css=&#8221;&#8221;]\n<p style=\"text-align: justify;\">We are committed to maintaining the highest standards of operational excellence, investing in advanced technology, and ensuring rigorous quality control at every stage of the manufacturing process. Our multi-disciplinary team of engineers and technicians works closely with clients to deliver customized solutions that meet stringent regulatory requirements while maintaining cost-efficiency. Whether it\u2019s complex chemical synthesis, high-pressure reactions, or handling of sensitive materials, we have the expertise and infrastructure to drive innovation and achieve superior results.<\/p>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1728634067619{padding-top: 80px !important;padding-bottom: 60px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text css=&#8221;&#8221;]\n<p style=\"text-align: justify;\">Our advanced equipment includes <strong>centrifuges<\/strong>, <strong>AGNF systems (1KL to 12KL)<\/strong> in SS and Hastelloy, various filtration systems (Leaf, Membrane, Sparkler), and specialized milling equipment like pulverizers and micronisers. Additionally, our solvent dehydration system, with an inbuilt molecular sieves regeneration system can handle <strong>7kLD <\/strong>of solvents.<\/p>\n<p style=\"text-align: justify;\">We also maintain specialized equipment such as <strong>blenders, sifters, driers<\/strong> (RVD, FBD, VTD), a <strong>DM water plant<\/strong>, <strong>steam\/thermic fluid boilers<\/strong>, <strong>chilling plants<\/strong>, licensed underground solvent tank farms, and <strong>power generators<\/strong>. Environmental management is ensured with <strong>MEE\/RO systems for effluent treatment<\/strong>.<\/p>\n<h4><strong>Core High Volume Capabilities<\/strong><\/h4>\n<p>Our facilities are capable of handling<strong> multi-ton production,<\/strong> including:<\/p>\n<ul>\n<li><strong>High-pressure reactions<\/strong> up to <strong>640 psi<\/strong><\/li>\n<li><strong>Ammonolysis<\/strong> using ammonia gas tonners<\/li>\n<li><strong>Hydrogenation<\/strong> and <strong>low-melting solids handling<\/strong><\/li>\n<li>Specialization in <strong>Phenol, Cresol, and Xylenol-based reactions<\/strong><\/li>\n<li><strong>Fractional distillation under vacuum<\/strong><\/li>\n<li>Complex reactions like <strong>Grignard reactions<\/strong>, <strong>diazotisation<\/strong>, and <strong>dehydration of amides to form nitriles<\/strong><\/li>\n<li><strong>Acid chloride formation<\/strong> using SOCl\u2082 and POCl\u2083<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<style>.vcex-image.vcex_6a19b92737426 .vcex-image-img{border-radius:var(--wpex-rounded);}<\/style><figure class=\"vcex-image vcex-module vcex_6a19b92737426\"><div class=\"vcex-image-inner wpex-relative wpex-inline-block vc_custom_1727940588029\"><img width=\"461\" height=\"694\" src=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-3.jpg\" class=\"vcex-image-img wpex-align-middle\" alt=\"\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-3.jpg 461w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-3-199x300.jpg 199w\" sizes=\"(max-width: 461px) 100vw, 461px\" \/><\/div><\/figure>[\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css=&#8221;.vc_custom_1728634180128{padding-top: 80px !important;padding-bottom: 20px !important;background-color: #f5f5f5 !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;]<style class=\"vcex-carousel-preload-css\">.vcex_6a19b9273812a{--wpex-carousel-gap:20px;}.vcex_6a19b9273812a{--wpex-carousel-columns:1;}.vcex_6a19b9273812a.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}@media only screen and (min-width: 480px) {.vcex_6a19b9273812a{--wpex-carousel-columns:1;}.vcex_6a19b9273812a.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}}@media only screen and (min-width: 768px) {.vcex_6a19b9273812a{--wpex-carousel-columns:1;}.vcex_6a19b9273812a.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}}@media only screen and (min-width: 960px) {.vcex_6a19b9273812a{--wpex-carousel-columns:1;}.vcex_6a19b9273812a.wpex-carousel:not(.owl-loaded) > *:not(:nth-child(1n+2)) {display: flex !important;}}<\/style><div class=\"vcex-module wpex-carousel wpex-carousel-images wpex-clr owl-carousel wpex-carousel--render-onload vcex_6a19b9273812a\" data-wpex-carousel=\"{&quot;nav&quot;:&quot;false&quot;,&quot;autoplay&quot;:&quot;true&quot;,&quot;margin&quot;:20,&quot;slideBy&quot;:1,&quot;items&quot;:1,&quot;responsive&quot;:{&quot;0&quot;:{&quot;items&quot;:&quot;1&quot;},&quot;480&quot;:{&quot;items&quot;:1},&quot;768&quot;:{&quot;items&quot;:1},&quot;960&quot;:{&quot;items&quot;:1}},&quot;smartSpeed&quot;:200,&quot;autoplayTimeout&quot;:5000}\"><div class=\"wpex-carousel-slide\"><figure class=\"wpex-carousel-entry-media entry-media wpex-image-hover fade-out wpex-rounded wpex-mb-20\"><img data-no-lazy=\"1\" class=\"wpex-aspect-16-9 wpex-align-middle wpex-rounded skip-lazy\" src=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-5.jpg\" alt=\"\" srcset=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-5.jpg 800w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-5-300x188.jpg 300w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-5-768x480.jpg 768w\" width=\"800\" height=\"500\"><\/figure><\/div><div class=\"wpex-carousel-slide\"><figure class=\"wpex-carousel-entry-media entry-media wpex-image-hover fade-out wpex-rounded wpex-mb-20\"><img data-no-lazy=\"1\" class=\"wpex-aspect-16-9 wpex-align-middle wpex-rounded skip-lazy\" src=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-6.jpg\" alt=\"\" srcset=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-6.jpg 800w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-6-300x188.jpg 300w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-6-768x480.jpg 768w\" width=\"800\" height=\"500\"><\/figure><\/div><div class=\"wpex-carousel-slide\"><figure class=\"wpex-carousel-entry-media entry-media wpex-image-hover fade-out wpex-rounded wpex-mb-20\"><img data-no-lazy=\"1\" class=\"wpex-aspect-16-9 wpex-align-middle wpex-rounded skip-lazy\" src=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-7.jpg\" alt=\"\" srcset=\"https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-7.jpg 800w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-7-300x188.jpg 300w, https:\/\/acharyagroup.com\/wp-content\/uploads\/2024\/10\/manufaucturng-7-768x480.jpg 768w\" width=\"800\" height=\"500\"><\/figure><\/div><\/div>[\/vc_column][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1727941525456{padding-left: 40px !important;}&#8221;][vc_column_text css=&#8221;&#8221;]\n<p style=\"text-align: justify;\">We operate using a combination of <strong>manual control<\/strong>, <strong>SCADA for real-time data monitoring<\/strong>, and <strong>DCS-controlled systems<\/strong>, ensuring maximum precision and efficiency throughout all stages of production. This integrated approach allows us to maintain strict oversight and adaptability, whether managing complex chemical reactions or monitoring critical parameters in real time for enhanced safety and consistency. By leveraging these control systems, we ensure that our manufacturing operations not only meet the highest industry standards but also provide the flexibility to scale and optimize production based on client needs.<\/p>\n[\/vc_column_text][\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row css=&#8221;.vc_custom_1728633958604{padding-top: 80px !important;padding-bottom: 20px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text css=&#8221;&#8221;] We pride ourselves on our robust manufacturing infrastructure, spread across 5 independent manufacturing facilities with a total capacity of 150 TPM. Our state-of-the-art facilities are equipped to handle both large-scale and specialized production, featuring an extensive range of glass-lined and stainless steel reactors designed for flexibility and&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-4878","page","type-page","status-publish","hentry","entry","no-media"],"_links":{"self":[{"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/pages\/4878"}],"collection":[{"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/comments?post=4878"}],"version-history":[{"count":63,"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/pages\/4878\/revisions"}],"predecessor-version":[{"id":5493,"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/pages\/4878\/revisions\/5493"}],"wp:attachment":[{"href":"https:\/\/acharyagroup.com\/index.php\/wp-json\/wp\/v2\/media?parent=4878"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}